The EGR Valve in a Toyota Prius regulates the flow of exhaust gas into the intake stream to lessen combustion temperatures and limit NOx emissions. Fitted in a corridor connecting the exhaust system with the intake manifold, the EGR Valve opens only during cruise or light acceleration when dilution of the air fuel charge will not upset smooth running. Through the replacement of a fraction of the oxygen-rich air with inert exhaust above the combustion chamber, peak temperatures are kept below those levels that bond nitrogen with oxygen, thus reducing NOx and helping to prevent detonation. The EGR Valve remains closed during cold engine starting, idling, or wide open throttle operation to prevent drivability concerns. The valve is operated by a diaphragm that is moved by manifold vacuum or an internal electric motor, allowing the engine computer the correct flow. In the event that carbon gets stuck on the EGR Valve or it fails to respond, you would get excessive NOx, rough idle, stalling, or hesitation. This would trigger a warning light, meaning the EGR is vital in keeping the Toyota Prius engine efficient and operating within Toyota guidelines. Correct functioning can lead to the Toyota Prius emission targets, and the operation of the EGR Valve helps the Prius maintain economy.
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