Getting the timing right when working inside the Toyota Highlander takes advanced knowledge, or you risk causing big engine problems. Start with taking off these three things: the engine/transaxle assembly, drivebelt with tensioner, and idler pulleys. To keep from breaking the crankshaft pulley thread, rotate the engine to Top Dead Center then take off the pulley. You must take off the valve covers, special oil cooler for 2GR-FKS, and both water inlet and outlet. Throw away all old O-rings and gaskets when you do it. In 2GR-FKS models, take off the engine mount bracket, the camshaft timing control units, and the crankshaft position sensor. Open up the timing chain cover slowly and record where you put each bolt so you don't lose them or damage anything. Before you uninstall the tensioner parts, double-check that the piston in the first cylinder is close to top dead center on its compression stroke, and place the No. 1 tensioner in its backmost position with a locking tool. When working on 2GR-FE models, first mark the timing positions to later sync up your engine. Then, remove the No. 1 timing chain without turning the crankshaft. The timing chain for a 2GR-FKS engine comes off when you rotate the crankshaft to loosen it, then remove it. Afterward, uninstall both the idler sprocket shaft and crankshaft timing chain sprocket. Get the No. 2 chain tensioner friendly and safe, then remove the sprockets and tensioners while placing them properly in a zip-lock bag. Measure the tensionscala and damage to the parts of the timing chain assembly, check how much chain is worn out, and look at any unusual wear on the tensioning system. Move the crankshaft back and forth by hand until you feel no resistance before starting the work. Fasten down the No. 2 tensioner, then place the chains in position, making sure the yellow marks match the timing markers on the sprockets. Slip the chain guides on, then put on the crankshaft timing sprocket and idler sprocket, making sure the timing marks line up correctly. Once you put on the timing chain cover with new RTV, put the engine and transmission from the timing belt area back together. Re-fuel with engine oil and coolant, hook up the battery, start your car, and look for any fluid leaks.
Posted by ToyotaPartsDeal Specialist